Types of Carton Box Design

There are many types of carton box designs used for different packaging needs. Each one of them has its unique quality and use. And you can find most of these carton box designs in Malaysia. They include:

Regular Slotted Carton (RSC)

This carton box design is the most common type in the packaging industry – designed for many applications. They have the usual four flaps and are usually the same length.

The two outer flaps (the lengthwise flap) are one-half of the width of the container. They are designed such that they meet at the center of the box when closed.

Top & BTM Tray

This carton box design consists of a separate top, or top and bottom that fit over each other or a separate body. They can be designed and manufactured in different unjoined and pre-glued styles and configurations to fit your specific needs.

It is mostly used to present high-end products like technology and exudes a feeling of sophistication.

Types of carton box: Wrap Around

Wrap Around

This unjoined wrap-around carton box design is formed into a box by folding it tightly around a rigid product. A piece of automatic equipment does the sealing, positioning, and folding of the product.

The finished box will look like an RSC turned on its side so that the bottom and top are unbroken. The joints are not formed until final closure.

Layer Pad

Layer pads flat cartons are used inside cases to divide layers of stacked products such as cans, bottles, and other rigid packaging.

It helps to stabilise the products and disperses weight evenly to ensure they remain free from damage during transportation. The top layer pad also helps to offer more protection for the product when the cases are cut open.

Types of carton box: 5 Panel box

5 Panel

This carton box design is a single cut and scored piece that features a fifth panel that serves as a closing flap that covers a side panel. It has several layers of combined board on each end that helps to provide stacking strength and protection. This carton box design is excellent for use with thin materials.

Sleeve for boxes


Sleeve boxes are also known as sliding boxes. They are used to slide over a box or rigid structure to offer further protection to a product. It also serves as a platform to list important product information.

Sleeve boxes are an effective way of giving your product a quality feel while keeping your packaging costs low.

Die-Cut Boxes

Die-cut boxes are customizable corrugated cardboard boxes designed to fit any shape, size, or need. They made from plain sheets of corrugated material on a machine known as a die cutter. Hence, the name, die-cut boxes.

The design specialists will first design the box; then, the die press will be set and configured to cut the cardboard. After the boxes are cut, they can be customized by adding unique graphics that may include product information, warnings, or company logos.

Types of carton box: Top & BTM Tray With Sleeve

Top & BTM Tray With Sleeve

Top & BTM Tray with sleeve is the most reliable and cost-effective way to keep your products safe and protected. These new style boxes are made of double-layer thick, corrugated, cardboard, that make the boxes more durable and long-lasting.

These types of boxes are designed to be multi-purpose and are used for the packaging of wearable, food, pharmaceutical, stationery, and gifts. They help to keep the items safe and fresh for a long time. Also, they can be customized into any shape, color, size, and design.

These are some of the types of carton box designs that you can use to ship packages. With the information above, you can make a more informed decision on the kind of box you should use to ship your products.

There are box packaging suppliers in Malaysia that can provide you with all your packaging needs, such as Golden Corrugated Box. For more information, please feel free to get in touch with us.

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